In automotive testing, precision, reliability, as well as durability are critical. Cenergy Offshore provides cutting-edge non-welded piping and hardline solutions, particularly the 37° Flare Flange System and the Retain Ring Flange System, specifically engineered to meet the demanding requirements of hydraulic testing in the automotive sector. These non-welded hardline systems are widely used in both component-level and vehicle-level testing, offering a robust and efficient alternative to traditional welded piping.
Implementing reliable hardline solutions for Indian Automotive Testing
Cenergy Offshore has successfully executed multiple projects for leading automotive companies in India, including Maruti Suzuki, Ashok Leyland, and MRF. These projects have delivered a leak-free performance, significantly improving upon traditional welded systems, which are often prone to leakage due to vibration.
The introduction of pre-fabricated piping solutions has been a game-changer for automotive testing laboratories, i.e. after conducting a detailed site measurement survey to determine the available space for the piping layout, a custom-engineered piping system is manufactured at Cenergy’s facility in Canada and shipped to India for final assembly.
Once on site, the system is assembled and commissioned within a short timeframe, thus ensuring it is ready for operation with minimal delay. This approach not only enhances project efficiency but also greatly reduces time and coordination efforts, offering a streamlined and reliable alternative to traditional methods.
Accelerate project timelines with pre-fabricated piping
About 90% of non-welded hydarulic hardline in automotive labs is done with pre-fabricated piping, i.e., a ready-to-fit piping system that eliminates fabrication at site. This approach has lots of benefits i.e. less installation time, cleaner system which is very beneficial given the fact that projects like this have tight timelines and quality requirements. For a deeper look into the advantages and applications of pre-fabricated piping, visit our detailed guide.
Preferred choice of Automotive Companies worldwide
Globally, Tube-Mac non-welded hydraulic hardlines have been adopted by major customers such as Daimler Chrysler, Ford, General Motors, Daemyung, Interlaken, and others. Leading testing equipment manufacturers—including IST, Instron, Magna, MOOG, MTS, ZF Lemförder, and more—also rely on Tube-Mac non-welded systems for demanding automotive testing applications.
The reliability, cleanliness, cost-effectiveness, and safety of Tube-Mac®’s non-welded systems have made them the standard in the testing industry. While they’re typically used on high- and low-pressure applications for hydraulic oil systems, We can accommodate special seals as required to suit Skydrol or other exotic fluids.
You can read more about Tube-Mac’s role in automotive testing systems here.
Engineered for Precision: Why Auto Companies & OEMs Rely on TMI® Hardline
No frequent shutdowns
Prolonged vibrations in testing labs take a toll on the hardline and this results in weld breaks. Since no welding is involved in this case there is no shutdowns.
Safe
Welding can cause weld erosion in the long run which can clog filters or in some cases damage the machinery which is not the case in non-welded piping.
End-to-End Solution
Cenergy Offshore handles the activities from design upto the commissioning of the hardline and hence customers can focus on what their activities.
Quick implementation
Time is money and automotive sector understands this well. Time efficient solutions like pre-fabricated piping, short flushing times help in achieving this.
Quality
TMI® Non-Welded Piping is engineered for precision. Hardline is fabricated, cleaned and painted under controlled conditions at the Canadian factory resultsing in a quality product.
Proven performance in Automotive Testing : Case Studies
Hardline for Material Fatigue Lab
Hardline for Material Fatigue Lab
Hardline for Fatigue Lab
Hardline for Fatigue Lab
TMI® Non-Welded Piping has proven to be a reliable, efficient, and high-performance solution for a wide range of automotive applications—from vehicle testing labs to full-scale manufacturing environments. Its leak-free design, ease of installation, and elimination of on-site welding make it an ideal choice for projects with tight deadlines and demanding quality standards. Trusted by global OEMs and testing equipment manufacturers alike, TMI® continues to set the benchmark for hydraulic hardline systems in the automotive industry.
