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NON-WELDED PIPING

REDUCED Cost Downtime Labour Project Cost

Pioneers of Non-Welded Piping in India

Industry leading clientele

End to End Capabilities

Dedicated Design & Fabrication Facility

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NON WELDED PIPING PRODUCTS

37 degree flare flange joint with cutsection view

37 Degree Flare Flange

For small bore high-pressure systems – 6000 psi

1/2″ through 10″ (upto Sch 80 pipes)

Available in Stainless Steel, Carbon Steel

Retain Ring Flange

For large bore high-pressure system – 6000 psi

1 1/2″ through 10″ (Sch 160 pipes)

Available in SS, MS and others
pyplok pipe joint with section opened to show sealing methodology

Pyplok®

Permanent tamperproof fitting

1/4″ – 4″ NPS / 1/4″ – 2″ OD / 6 – 115mm Metric

In SS, CS, Duplex, Super Duplex, Titanium, Cu-Ni

We are the authorized dealers of Tube-Mac Piping Solutions , Canada’s range of Non-Welded Piping Products for India. Their products have proven its credibility both in terms of technical superiority and practical applications worldwide, further they are type approved by major classification societies and have passed rigorous shock, fire, impulse, vibration , torsion tests. Also, they conform to ASME B31.1, 31.3, 31.4, 31.8.

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END TO END CAPABILITIES

cenergy offshore personnel teaching a piping design concept

DESIGN & ENGINEERING
cenergy offshore personnel holding a bent pipe elbow

FABRICATION
cenergy offshore personnel pushing a shipping trolley

COMPONENT SUPPLY
cenergy offshore personnel crimping pyplok onto pipe

INSTALLATION
cenergy offshore personnel performing pressure testing

PRESSURE TESTING
Cenergy Offshore technician with TMI Flushing Machine

OIL FLUSHING

We provide end-to-end service when in non-welded piping. Further, even seperate or combination jobs of a project like design / engineering, pipe fabrication, hose fabrication,supply components, take up installation, pressure testing or flushing are taken up. Our dedicated design and fabrication facility and a fully competent team are capable of executing projects of any scale and complexity in India and South Asia.

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PROJECTS

Cenergy Offshore personnel installing pyplok for fire suppression system in Dwarka Expressway

Piping for Water Mist System in Dwarka Expressway

PYPLOK® fittings enabled rapid installation of a high-pressure fire suppression system in the Dwarka Expressway Tunnel. J Kumar Infraprojects Limited along with Cenergy Offshore completed 20 km of stainless steel tubing in under 8 weeks, improving safety, reducing welding risks, and accelerating infrastructure delivery for 40,000 daily commuters.
hydraulic motor of filter press

Hydraulic Piping for Filter Press (FL Smidth)

Fabrication of hydraulic piping for four filter press systems, including flaring, bending, pressure testing, and flushing. Using non-welded 37° flare flange technology, the project handled up to 315 bar pressure across 350 meters of piping. Fabrication and testing were completed in-house in Haryana, ensuring high quality, reliability, and timely delivery for industrial hydraulic piping systems.
pyplok tubing in cimfr lab

Tubing for Fuel & Mine Research Lab (CIMFR)

Installation of 1300+ meters of 1/4” SS316L tubing for multiple gases including Nitrogen, Oxygen, Hydrogen, and Helium was completed using advanced PYPLOK® non-welded technology for a high-precision lab project at the CSIR-Central Institute for Mining and Fuel Research. The system ensured leak-proof performance, faster installation, and long-term reliability, with successful pressure testing up to 12 bar.
Cenergy Offshore Technician installing Pyplok on utility lines

Binder Area Piping for Glass Melter Facility (Owens Corning)

Owens Corning’s Mumbai facility faced tight timelines and a shortage of skilled welders during the construction of an 80,000-ton glass melter. To accelerate progress, they adopted the Pyplok® piping solution, proven in their USA operations for fast and reliable installation. Cenergy Offshore supplied 2000 Pyplok® fittings, along with tools and skilled technicians, enabling efficient installation across binder area and utility piping lines in stainless steel and carbon steel, ranging from 1/2” to 2” NPS.
Hydraulic Granulator for Sinter Plant in JSPL, Angul, Orissa

Hydraulic Piping for Granulator in JSPL Sinter Plant

Jindal Steel & Power (JSPL) expanded its Angul plant with a state-of-the-art Sinter Plant built by Primetals, Austria. To ensure high-performance hydraulic systems, Tube-Mac non-welded piping technology was selected for the granulator hardline. The pre-fabricated piping system was manufactured in Austria and installed in Odisha under expert supervision. Designed for 315 bar pressure and spanning 350 meters, the system enabled faster installation, reduced welding dependency, and improved reliability. This project highlights advanced piping engineering and efficient manpower execution in India’s steel industry, contributing to the plant’s successful commissioning and ongoing operations.
fugro voyager, a geotechnical research vessel

Drill Hydraulics Piping for GTRV (Fugro Voyager)

Fugro N.V.’s geotechnical research vessel at TEBMA Shipyards, Udupi, featured advanced non-welded hydraulic piping by TMI and Cenergy Offshore. Using Pyplok® and flare flange systems, the project ensured precision, cleanliness, and reliability. Successfully installed, flushed, and pressure tested, the system was completed in record time, earning repeat orders and client appreciation.
Tube-Mac Hardline tap out points of pressure and return line for ARAI fatigue test lab

Hardline for Material Fatigue Lab

Cenergy Offshore delivered a complete hydraulic piping solution for ARAI’s Material Fatigue Lab, covering design, supply, installation, and flushing. Pre-fabricated piping from Canada was assembled using advanced flange systems. The system was installed, flushed to required NAS cleanliness standards, pressure tested, and successfully commissioned, showcasing reliability, precision engineering, and proven non-welded piping expertise.
Ashok Leyland Component Test Lab in Technical Centre, Chennai testing components with the help of Non-Welded Piping by Cenergy Offshore
Logo of Ashok Leyland

Hardline for Ashok Leyland Component Test Lab

Hardline installation in Component Test Lab of Ashok Leyland Technical Centre, Chennai. It was done in 2 phases with a total of piping length of around 2 kilometers.
car undergoing road testing in lab with hydraulic equipment
logo of Maruti Suzuki

Hardline for Vehicle Simulation Lab

A Hydraulic Piping / Hardline turnkey project at Maruti Suzuki R&D facility in Rohtak, Haryana. Around 500 metre of piping to connect the 4 Poster and 2 Poster Vehicle Simulation Labs.
Logo of Ashok Leyland

Hardline for 8 Poster Lab

After successfully executing the hydraulic piping/hardline for the New Component Test Lab Bay 1 and Bay 2, Ashok Leyland had a requirement of replacing the existing hardline of their 6 Poster Lab and converting it to an 8 Poster Lab.

With nearly two decades of experience, we have successfully executed numerous non-welded piping projects across various industries and regions of India. Each project showcases our ability to deliver end-to-end solutions, ensuring customers benefit greatly our their comprehensive services. Detailed case studies are available for every project, highlighting our work, benefits, and positive outcomes delivered to clients. Our track record demonstrates a commitment to quality and client satisfaction.

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NEWS

Completion of Dwarka Tunnel Project

May 23, 2025

Cenergy Offshore (CO) has completed the Dwarka Tunnel Project where a record 4000 Pyplok(r) fittings were installed in a span of 2 weeks.
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Inauguration of Engineering & Fabrication Centre

October 22, 2023

Cenergy Offshore (CO) innaugrated it’s new state-of-the-art Engineering & Fabrication Centre in Bhiwandi near Mumbai. This facility will support CO’s project operations in India.
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EVENTS

Hannover Messe

ADIPEC 2024

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